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Orthodontics Software Maestro 3D - Ortho Studio Expert (Basic)

5880.00€ Incl Tax

Complete dental CAD software
Orthodontic work
6 optional modules

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Maestro 3D Ortho Studio Expert 

Base License (Full Perpetual License - USB Dongle)

 

  • This is a Perpetual Expert License that includes a physical USB Dongle for software activation. Unlike the credit-based models, this license allows for unlimited case creation and exports with no recurring per-case fees.
  • Includes 1 Year of Expert Mode, providing access to advanced AI-driven features, parallel processing on remote servers, cloud storage integration, and continuous software updates.
  • This base license provides the foundation for all orthodontic and dental CAD workflows, including the Ortho Studio Basic module for aligner design and virtual setup.
  • This is the initial full license purchase. The lower-priced 'Expert' listing is for [Annual Expert Mode Renewal / Specific Module Add-ons] and does not include the initial perpetual license or USB dongle.

 

 

The Fundamental Platform for Digital Orthodontic Planning and Production

 

 

Maestro 3D Dental Studio is a modular CAD/CAM platform designed for dental professionals, integrating scanning, design, and production tools into a cohesive digital workflow. Developed to support orthodontics, prosthetics, and esthetic planning, it enables users to manage cases from initial scans to final outputs. The software's open architecture allows compatibility with various input and output formats, facilitating integration into existing 3D ecosystems.

 

Core Modules and Functions

 

 

 

 

 

Automatic Correction of Input Files:

 

Common imperfections in optical impressions (subgingival holes, artifacts, discontinuities) are instantly detected and corrected. Missing geometries are accurately reconstructed, allowing you to validate more scans without rescanning and providing a reliable working basis for all your planning.

 

 

Multi-Standard Study Model Generation

 

Instantly obtain virtual study models compliant with your chosen orthodontic standards, without any manual manipulation. Each model provides a reliable, reproducible diagnostic reference, facilitating occlusal analysis, before/after comparisons, and communication with your partners.

 

 

Zero-Click AI Tooth Segmentation

 

Eliminate tedious manual tracing: AI identifies each tooth, delineates its margins, and assigns numbering in seconds. What took 5-15 minutes per arch becomes instantaneous, allowing you to focus on treatment planning.

 

 

CBCT Crown-Root Fusion

 

Automatically fuse your intraoral scans with CBCT root data to obtain a complete model revealing subgingival anatomy. Instantly visualize true dental axes and root positions—essential for safely planning demanding movements (torque, distalization) and anticipating complications. Optimized treatments based on your patient's actual anatomy.

 

 

 

 

 

CBCT Jaw Integration and 3D Facial Scan

 

Import and fuse maxillary/mandibular CBCTs, 3D facial scans, and patient photos into one environment. This creates a complete skeletal and aesthetic context, enabling evaluation of dento-skeletal-facial relationships essential for orthodontic-surgical cases and aesthetic planning.

 

 

Conception de Pontiques Virtuels

 

Create virtual pontics via library selection or mirror cloning of the contralateral tooth. Full millimeter adjustment. Automatic adaptation during staging to avoid intersections with moving teeth. Harmonious restoration preserving smile aesthetics at every stage.

 

 

Virtual Articulator

 

Digitally simulate complete temporomandibular joint function with precise adjustment of condylar angle, Bennett angle, and lateral movements. Analyze contacts and interferences in real-time during mandibular dynamics to validate occlusion before appliance fabrication. Store and compare multiple occlusal configurations to select the optimal therapeutic solution.

 

 

Virtual Setup – Treatment Planning

 

The Virtual Setup is the central planning phase where final tooth position is precisely defined. Through multi-layer macro-staging, you control therapeutic progression in sequential steps while benefiting from comprehensive monitoring of individual and collective tooth movements. Integrated tools enable continuous evaluation of proximal and occlusal contacts, precise interproximal reduction (IPR) planning, extraction simulation with automatic gingival reconstruction, and strategic attachment positioning according to biomechanical needs. This exhaustive mastery ensures total clinical control over final tooth position and optimal therapeutic predictability, regardless of case complexity.

 

 

 

 

 

 

 

 

Advanced Orthodontic Attachments Library

 

The orthodontic attachments library offers an extensive collection of predefined geometries covering all common clinical needs. Beyond this foundation, the software enables complete customization: shape, size, and thickness can be freely defined to create attachments perfectly suited to each situation. Positive or negative configuration provides additional flexibility according to case biomechanical requirements. This design freedom optimizes force expression for rotations, inclinations, and complex movements, ensuring precise therapeutic control and predictable outcomes.

 

 

 

Tooth Extraction with Gingival Reconstruction

 

The virtual tooth extraction function precisely simulates dental avulsion while automatically generating healing gingival geometry. The software reconstructs gum profile in real-time, creating an anatomically faithful model of the edentulous area. The resulting space is automatically considered for adjacent tooth movement, enabling precise planning of space closures and dental displacements. This functionality is essential for managing severe crowding cases and skeletal discrepancies requiring therapeutic extractions.

 

 

Automated Transition Model Staging

 

Automated staging generates the complete sequence of transition models required for orthodontic treatment in seconds. You precisely define clinical parameters: maximum Euclidean movement per stage, displacement limits on canonical axes (X, Y, Z), and maximum allowed rotation. These customizable protocols can be saved and replicated across cases, ensuring perfect therapeutic consistency. This complete automation eliminates time-consuming manual creation of each intermediate model and ensures rigorously controlled therapeutic progression. Requires Expert Mode.

 

 

Cut and Close – Material Optimization

 

The Cut and Close function optimizes your models for additive manufacturing by significantly reducing resin consumption and print times. You can remove excess material using a cutting plane or customized polyline, configure the model bottom as open or closed based on clinical needs, and apply offset to precisely adjust base height. Each optimization is visualized in real-time, ensuring a perfectly adapted result before printing. This intelligent material management reduces production costs and accelerates workflow without compromising model quality.

 

 

 

 

Printable Model Generation

 

Automatically convert transition models into print-ready files. Integrates wax-ups, removes undercuts, creates hollow models with grid patterns, and adds drainage holes. Resolution and file size are optimized for efficient 3D printing. Delivers production-ready models with no manual intervention. Requires Expert Mode.

 

 

Automated Treatment Report Generation

 

Instantly generate comprehensive PDF reports with tooth movement overview, attachment specifications, IPR quantification, extraction records, and customizable screenshots. Control detail level, colors, and logo. PDF3D option embeds interactive 3D models. Cloud publishing enables secure online access from any device for simplified clinician communication.

 

 

Workflow Management System

 

Structure your production with customizable work stages. Track real-time case progress, access complete operation history, and monitor all cases directly from Order Management without opening individual files. Ensures a structured workflow, eliminates oversight, and provides complete transparency from start to delivery.

 

 

Comprehensive Measurement Tools Suite

 

Perform 2D/3D sections, precision distance/angle measurements, and model comparisons (initial vs. setup vs. progression). Integrated Bolton analysis automatically evaluates inter-arch tooth size discrepancies. Enables objective quantification of transverse, vertical, and sagittal discrepancies for data-driven treatment decisions.

 

 

 

 

Ortho Studio Basic – Gateway to Advanced Orthodontic Capabilities

 

 

Ortho Studio Basic is not merely a standalone planning tool—it is the mandatory gateway to the entire Maestro 3D orthodontic ecosystem. Every advanced module in the suite, from precision bracket placement to automated aligner finishing, depends on the foundational data created within Ortho Studio Basic. The segmented teeth, virtual setup, and transition models generated here become the essential inputs for all downstream production processes. This architectural design ensures consistency, traceability, and quality control from the very first digital impression to the final delivered appliance.

 

 

Configuration Requirements Summary

 

 

Configuration

 

 Modules Included

 

Basic

 

 Ortho Studio Basic only

 

Advanced

 

 

 

Ortho Studio Basic + Indirect Bonding, Bite, Appliance Creator

 

 

Expert

 

 Ortho Studio Basic + all advanced modules (Aligner Trimming, Direct 3D Printed Aligners, Smile Creator, Expert Mode, Web Viewer)

 

 

 

 

To extend your laboratory's capabilities beyond treatment planning, Ortho Studio Basic provides the necessary foundation for:

 

 

  • Indirect Bonding: Precision bracket placement and transfer tray design based on your virtual setup. 

 

The Indirect Bonding module in Maestro 3D Dental Studio Expert delivers a complete digital workflow for precision bracket placement. It combines automatic bracket positioning using multiple orthodontic techniques with custom-designed transfer trays and etching guides, ensuring accurate translation of virtual treatment plans to clinical execution. This integrated approach enhances predictability, reduces chair time, and delivers consistent, high-quality results.


 

 

 

 

Automatic Bracket Placement

 

 

 

  • Advanced solution for indirect bonding with automatic bracket positioning
  • Wide selection of orthodontic techniques: Step, Roth, Wick Alexander, Dwight Damon, MBT, and Andrews
  • Automatic calculation of Tip and Torque to optimize treatment planning
  • Maximum control and improved predictability of tooth movements

 

 

Bracket Transfer Trays

 

 

 

  • Creation of transfer guides for precise bracket placement
  • Fabrication with specific resins for 3D printing
  • Simplified bracket application directly in the patient's mouth
  • Essential clinical support ensuring perfect match between digital planning and execution

 

Etching Guide for Attachments

 

  • Automatic generation of printable guides for the practitioner
  • Designed to facilitate dental surface abrasion before attachment placement
  • Compatible with specialized resins

 

 

 

The Ortho Studio Aligner Trimming module automates the final finishing stage of clear aligner production through seamless integration with leading CNC and laser cutting systems. By leveraging artificial intelligence for trim line detection and offering both automated and guided manual workflows, it significantly reduces processing time while ensuring precision and consistency across every aligner in a treatment series. This module standardizes production protocols, minimizes manual errors, and elevates the professional quality of aligner manufacturing.

 

 

Automatic Aligner Trimming

 

 

  • Seamless integration with leading CNC and laser systems for automated aligner trimming 
  • One-click addition of mounting plates to all transition models, with individual adjustments possible 
  • Fully automated export of models with mounting plates and trim lines in PTS format 
  • Compatible with major cutting machine manufacturers: 5AxisMaker, Hexagon, Imes-Icore, Maxflex, Ortho-Automation, Robots and Design, Digital Dental, LAC, Quark 
  • Reduces trimming design times by 70-80% through AI automation 

 

 

Automatic Cutting Line (AI)

 

 

  • AI-powered detection and definition of aligner trim lines for each transition model 
  • Significant reduction in processing time through intelligent automation 
  • Customizable trim line curvature in both vestibular and palatal directions 
  • Multiple adjustable parameters for optimal clinical control 

Automated Production Workflow

 

 

  • Automatic export of all models with mounting plates and trim lines in PTS format 
  • Ready for direct integration into CNC and laser systems during production 
  • Automates and standardizes multiple production steps 
  • Ensures replicable protocols for consistent quality 
  • Optimizes workflow and enhances professional aligner production standards
 

Precise Manual Cutting with Digital Guide

 

 

  • Generates a 3D reference line, either raised or engraved, directly on the dental arch model 
  • Serves as a clear visual guide for manual cutting without automated machines 
  • Enables personalized cutting protocol definition 
  • Provides operators with a reliable path to follow 
  • Ensures uniformity and precision even during manual cutting procedures 

 

 

 

  • Direct 3D Printed Aligners: Variable-thickness aligner design for direct resin printing. 
  • Appliance Creator: Custom molar bands, palatal expanders, retainers, and complex orthodontic frameworks. 

 

 

 

Collaboration and Viewing Tools

 

 

Maestro 3D Dental Studio includes cloud-based tools for secure case sharing and collaboration. The web viewer enables interactive 3D model access from any device without software installation, supporting messaging between labs and clinicians. A free desktop viewer allows offline review, measurements, and comparisons of pre- and post-treatment setups

 

 

 

 

 

 

 

File Compatibility and System Details

 

The software accepts inputs in STL, PLY, and OBJ formats from various scanners, including intraoral devices, and exports in the same open standards. It merges scanned crowns with CBCT roots for hybrid models. Available in multiple languages, including English, French, German, Spanish, Italian, and Chinese, it runs on Windows 10/11 (64-bit) with minimum requirements of an i5/i7 processor, 16 GB RAM, and a NVIDIA GeForce card with 2 GB memory. Recommended specifications include an i7/i9 processor, 32 GB RAM, and a NVIDIA card with 4 GB or more. It supports 3D mice and touchscreens for enhanced interaction.

 

 

 

Automation and Technical Highlights

 

 

AI automation streamlines tasks like tooth segmentation, file correction (defect repair, edge refinement), and trim-line detection. The software optimizes input files from intraoral scans and generates PDF reports with 3D-embedded models for treatment overviews. It also includes tools for hollowing models, removing undercuts, and adding labels, reducing manual intervention in preparation for printing or machining.

 

 

Resources for Users

 

The official wiki offers a comprehensive user manual with version updates. Video tutorials cover virtual setups, CBCT imports, aligner design, and appliance building. Support includes training packages for labs and clinics.

 

 

 

 

Maestro 3D in video

 

 

Utilisation du logiciel Maestro 3D

 

 

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Description
Module / Configuration
Contents of order
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Module / Configuration: Basic Advanced Expert
Ortho Studio (Basic) ✓
Indirect Bonding 
Bite (Occlusal Splint) 
Appliance Creator 
Aligner Trimming  
Smile Creator (Mockup)  
Smile Creator (3D Denture Guide)  
Directly 3D Printed Clear Aligners  
Mode Expert Mode  
Web Viewer  

 

 

Please contact us for a quote on your customized bundle.


 

 

Notes:

 

  1. The Ortho Studio (Basic) module is required for Indirect Bonding and higher modules.
  2. Each configuration includes features like AI automation for tooth segmentation, CBCT integration, and compatibility with STL/PLY/OBJ formats.
  3. Expert Mode offers remote computing, continuous updates, and direct technical support.

Demo available upon request. Contact support for custom configurations.

 

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     • 1 Orthodontics software Maestro 3D (Basic) or with selected options

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